Services

Chemical Analysis

Extensive Metal Analysis : We offer comprehensive reports on the chemical composition of metals, ranging from alloy identification to trace element analysis.

Quality Management : Our certified testing processes ensure your products meet industry regulations and material specifications, providing you with peace of mind and reduced risk.

Exceptional Competence : Our expert team possesses the knowledge and experience to analyze a wide range of metals, including steel, lead,aluminum, nickel, and exotic alloys.

Efficient Workflow : We understand the importance of timely results, which is why our streamlined processes deliver quick and accurate testing, enabling you to make informed decisions faster.

Material Characterization : Identifying foreign materials in your systems helps you pinpoint their source, preventing costly downtime and ensuring operational safety.

Mechanical Testing

Mechanical testing of sample coupons extracted from the parent material provides critical insights into a material's physical properties. Manufacturers utilize these tests to verify material quality, identify potential weaknesses, and ensure adherence to design specifications.

At Excelo , our comprehensive mechanical testing capabilities encompass a wide range of evaluations, including tensile strength, compression, hardness , microhardness, impact resistance, friction, bending, shear, strain, and wear resistance under various environmental conditions.

Comprehensive Testing: We are an accredited mechanical testing laboratory specializing in metals, polymers, ceramics, and other materials. Our state-of-the-art facility, equipped with advanced testing equipment and a dedicated machine shop, ensures the highest level of accuracy and reliability.

Metallographic Evaluation

It involves a meticulous process of preparing and examining the microstructure of metallic materials to understand their properties and behavior.

Metallography employs inverted optical microscopy to meticulously characterize the microstructure of metallic materials. By scrutinizing the internal structure, it enables the identification and analysis of key features including grain size, grain boundaries, distinct phases, inclusions, precipitates, and defects. This in-depth understanding of the material's internal makeup is fundamental for comprehending its properties, performance, and overall behavior.

Laboratory metallographic examination provides a wealth of benefits, such as enhanced material characterization, rigorous quality control, informed material selection and development, insightful failure analysis, optimized manufacturing processes, and accelerated advancements in research and development. This critical technique underpins the reliability, performance, and safety of metallic materials across diverse industries, including aerospace, automotive, construction, and manufacturing.

Excelo provides comprehensive corrosion testing services.Clients can conveniently reserve our state-of-the-art environmental test chambers for the duration necessary to address your corrosion challenges. Alternatively, our experienced metallurgists are readily available to meticulously investigate the materials and pinpoint the root cause of any failures.

Root Cause Analysis

Comprehensive Failure Analysis : Excelo possesses the expertise and advanced equipment to conduct in-depth failure analysis for metals, polymers, and composites.

Prevent Future Failures: Our team of experienced engineers and materials experts meticulously investigate the root cause of failures, providing actionable recommendations to prevent future occurrences.

Industry-Leading Expertise: With a wealth of experience and a state-of-the-art failure analysis laboratory, we delve into failures across various industries, identifying manufacturing defects, detecting contamination, and evaluating the impact of environmental corrosion.

Your Path to Improvement: We provide valuable insights into manufacturing processes, helping you optimize production and enhance the reliability and performance of your products.

Upon completion of our analysis, you will receive a comprehensive Failure Analysis Report detailing the root cause of failure, supported by conclusive data. This report may include recommendations for corrective actions to prevent future failures.

Failure Analysis Lab

Experience the Power of Predictive Maintenance with Excelo. When product failures occur, it's not just about fixing the immediate issue. It's about preventing future catastrophes. Excelo possesses the expertise and cutting-edge equipment to conduct in-depth failure analyses across metals, polymers, and composites.

Our team of seasoned engineers and materials scientists excels at pinpointing the root cause of failures. We delve deep into the intricacies of materials behavior, leveraging our state-of-the-art failure analysis lab to:

• Identify manufacturing process flaws

• Detect hidden defects

• Uncover contamination sources

• Assess the impact of environmental corrosion

By understanding the 'why' behind failures, we empower you to implement corrective actions and build a more robust, reliable product lifecycle. Don't wait for disaster to strike. Partner with Excelo for proactive failure analysis and unlock the true potential of predictive maintenance.

Failure Analysis Process

Failure analysis is more than just identifying the 'what'; it's about uncovering the 'why'. This critical process involves a meticulous investigation across various disciplines to pinpoint the root cause.

Excelo streamlines this process by offering comprehensive materials testing and forensic laboratories under one roof. Our state-of-the-art facilities encompass:

Advanced Microscopy: Light and electron microscopy for detailed microstructural analysis.

Robust Mechanical Testing :Evaluating material strength, fatigue, and fracture behavior.

Precise Chemical Characterization: Evaluating material strength, fatigue, and fracture behavior.

Non-Destructive Testing (NDT): Inspecting materials without causing damage.

Controlled Environmental Testing: Simulating real-world conditions to understand failure mechanisms.

By swiftly and accurately determining the root cause of failures, Excelo empowers you to implement corrective actions and prevent future occurrences, safeguarding product integrity and minimizing downtime.

Failure Analysis Report

Unveiling the Truth: Your Comprehensive Failure Analysis Report At the culmination of our meticulous investigation, you'll receive a detailed Failure Analysis Report. This report will:

Clearly articulate the root cause of the failure:Supported by robust data and in-depth analysis.

Outline remediation actions and preventive measures: To safeguard against future occurrences.

Typical Report Inclusions:

Detailed Component Description: A precise overview of the failed part.

Service History and Background: A comprehensive understanding of the component's operational environment and history.

Visual Inspection & Fractography: Detailed analysis of failure surfaces using advanced techniques.

Material Properties Data: Comprehensive data from mechanical, chemical, and metallurgical testing.

Material Specification Compliance: A thorough comparison of material properties with relevant standards and specifications.

Mechanism of Failure: A detailed explanation of the underlying factors that led to the failure.

Conclusive Findings & Recommendations: Clear and concise conclusions on the root cause, along with actionable recommendations for improvement.

This comprehensive report provides you with the critical information necessary to make informed decisions, implement corrective actions, and enhance the reliability and performance of your products.